Meta Cast Sdn Bhd consist of foundry facilities in Malaysia with complete casting and foundry equipment. Our facilities can support:
- Non-ferrous Casting
- Ferrous Casting
Our company has the all necessary foundry equipment. We can supply ferrous and non-ferrous casting which also have extensive knowledge producing special Ni-Resist and Ductile Ni-Resist Alloys & High-Alloy Steel Castings such as per ASTM standards: A217 CA15, A352 CA6NM, A487 CA6NM and A743 CA40.
Foundry Facilities
Our facilities covered:
- Wood pattern making
- Core box using CO2 sand
- Sand mulling and packing
- Sand moulding – inclusive of sand pit, pattern extraction, gate cutting & pattern board
- Melting process – inclusive of ingot charging, burner setting & temperature checking
- Melt treatment, pouring and solidification
We have developed a Manufacturing Procedure Specification (MPS) detailing manufacturing and testing steps. The MPS will be submitted to client for approval prior to production.
These procedures shall comprise, but not be limited to:
- Mold type and pattern method
- Type of sand and binding/curing agent
- Steel manufacturing process
- Chemical composition with target chemistry and allowable ranges
- Melting and refining processes
- Casting techniques
- Heat treatment methods
- Cleaning equipment
- Repair welding
- Post weld heat treatment
- Non-destructive testing
- Mechanical testing including position of test coupons and sampling requirements
- Dimensional control
- Shipment & handling
- Documentation